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Preventive repair measures

  • For all manufacturers

  • Experience gained form analysing over 1,000,000 repairs

  • Reduction of machine downtimes and the subsequent costs

  • Maximising machine availability

  • Extending the lifecycle of the module

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The detailed documentation of the fault patterns of the more than 1,000,000 successful repairs that we have completed to date, enables us to analyse, evaluate and resolve production-related weak points on electronic modules. During an overhaul repair, we therefore do not just replace components that have become worn through age or use but also those components that have been identified as production-related weak points as part of these analyses.

Overall, these measures extend the service life of your module and maximise the availability of your machine. This in turn, reduces your direct maintenance costs as well as costs relating to the failure and any subsequent costs associated with machine standstill.

Our preventive measures comprise e.g. the following components:

  • Controlling electrolytic capacitors
  • Intermediate circuit electrolytic capacitors
  • Fuses
  • Contacts
  • Relays
  • Transducers / transformers
  • Fans
  • IGBT drivers

For all repairs, we use defined overhaul packages that reflect our promise of quality in every single module, such as the Siemens Simodrive E/R module 6SN1145 shown here as an example. Along with original components, we use enhanced components if parts can no longer be procured due to discontinued products. Within the context of quality management we can thus guarantee the required product safety by always adhering to the safety guidelines during every repair.

The "bathtub curve" clearly illustrates the positive effects of a comprehensive product overhaul by BVS Electronics. The failure rate decreases significantly, and the product lifespan, as well as the productivity of your machines and systems, improves substantially.