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Reconditioned replacement parts

  • Cross-manufacturer availability and 24/7 availability of reconditioned replacement parts

  • 24-month warranty* on the complete assembly

  • Warehouse with over 250.000 modules available directly on site

  • Range of discontinued, legacy and current modules available as replacement parts

  • Comprehensive cleaning and implementation of preventative measures on all replacement parts

Reconditioned replacement parts – BVS Industrie-Elektronik
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In our replacement parts warehouse, we permanently stock more than 250.000 replacement modules that are available to you around the clock. We are thus able to offer impressive availability for all manufacturers for both discontinued, legacy and current modules. Thanks to the preventive measures implemented as part of our product overhaul and the comprehensive function and load tests, we not only provide you with an 24-month warranty* on the complete replacement assembly but can also guarantee that the repair is in compliance with the Machinery Directive as per 2006/42/EC. We thus guarantee that the production process is sustainable, runs smoothly and above all is safe for individuals and the machine.

With our express courier service and our new express air freight service we can guarantee the fastest possible delivery around the clock as part of our 24/7 availability.

Replacement and new parts – BVS Industrie-Elektronik

Our replacement part warehouse always has more than 250.000 reconditioned replacement modules for all manufacturers in stock:

Available in our warehouse. We are thus able to offer impressive availability for all manufacturers for both discontinued and current modules.

Product Overhaul of Electronic Components: An Effective Four-Step Process

The product overhaul of electronic components is an essential step to extend the lifespan of components, reduce costs, and restore electronic devices to their optimal condition. This process consists of four main steps: Cleaning and Drying, Visual Inspection and Diagnosis through measurement and analysis of the assembly, Replacement of vulnerable components, and Final Functional and Load Testing of the assembly.

Step 1: Cleaning of the Electronic Assembly

Our efficient cleaning allows us to thoroughly remove dust, dirt, grease, solder residues, and other contaminants from electronic assemblies. Thorough cleaning is crucial as contaminants can affect the performance of the assemblies and potentially lead to malfunctions or failures.

Our experienced team uses specialized cleaning solutions tailored to the specific assemblies and types of contamination. The cleaning agents used are environmentally friendly and gentle on the electronic components to ensure optimal cleaning without causing damage.

reinigung bvs cnc

Step 2: Drying in Oven

After cleaning, the assemblies undergo a careful drying process in specialized ovens. Drying is crucial to remove any moisture absorbed during cleaning. Moisture can lead to corrosion, short circuits, and other issues that jeopardize the long-term stability of the assemblies.

Our ovens provide precise temperature control and ensure gentle drying, enhancing the lifespan and reliability of the assemblies. By employing state-of-the-art drying techniques, we ensure the assemblies are completely dry before proceeding to the next verification step.

trocknungsprozess bvs cnc

Step 3: Replacement of all vulnerable components of an assembly

Based on the diagnosis, all vulnerable components of the assembly are now identified and replaced. High-quality replacement parts are used, matching the original components in performance and quality. The replacement ensures that the assembly complies with technical specifications and ensures long-term functionality.

BVS Produktueberholung Analyse Diagnose 1 x600 400
BVS Produktueberholung Austausch der Baugruppe x600 400
BVS Produktueberholung Austausch Entfetten der Baugruppe x600 400
BVS Produktueberholung Austausch der Baugruppe 2 x600 400
BVS Produktueberholung Austausch der Baugruppe 3 x600 400
BVS Produktueberholung Austausch der Baugruppe 2 x600 400

Step 4: Functional and Load Testing of the Assembly

After replacing vulnerable components, comprehensive functional and load tests are conducted on the assembly using our testing equipment. This ensures that the overhauled assembly functions flawlessly and withstands intended loads. The tests may also include continuous operation tests to verify the stability and reliability of the assembly under real-world conditions.

BVS Funktionstest und Lasttests fuer Industrieelektronik
BVS Funktionstest mit ABB Teststand
BVS Funktionstest und Lasttests fuer Industrieelektronik 3
BVS Funktionstest und Lasttests fuer Industrieelektronik 4
BVS Funktionstest und Lasttests fuer Industrieelektronik 2
BVS Funktionstest mit Fanuc Teststand

Finally, the overhauled assembly is cleaned again and prepared for reinstallation or further use. The product overhaul of electronic components is a sustainable approach to reduce electronic waste and extend the lifecycle of electronic devices. Through careful steps of cleaning, analysis, replacement, and testing, the components are ensured to return in an optimal condition and serve their purpose for a long time.

Step 5: Sale as a product-overhauled spare part in our shop with 24 months warranty on the complete assembly

After the electronic assembly has been successfully overhauled and thoroughly tested, it is ready to be offered as a product-overhauled spare part in our shop.

Through professional overhauling and replacement of vulnerable components, customers can be assured that they will receive a high-quality spare part in our shop, matching the technical specifications and providing the same performance as a new component.

The 24-month warranty provides our customers with the necessary assurance and confidence in the quality of the spare part. If any issue arises during this period due to a defect in the overhauled assembly, we will promptly repair or replace it.

The sale of both obsolete, discontinued, and current assemblies as spare parts is not only cost-effective but also environmentally friendly. By reusing recyclable electronic components, we actively contribute to reducing electronic waste and minimizing environmental impact. At the same time, we enable our customers to cost-effectively repair their equipment and extend the lifespan of their machines.

In our shop, we offer a wide selection of product-overhauled spare parts for various electronic devices and assemblies.

Comparison: Product Overhaul vs. New Purchase of Industrial Electronics

The decision between product overhaul and the new purchase of industrial electronics can play a significant role for companies in efficiently managing their equipment and optimizing budgets.

1. Cost: An essential factor in the choice between overhaul and new purchase is often the financial aspect. Product overhaul can be a cost-effective alternative to buying new. The costs for overhauling are typically lower than purchasing a brand-new device. This can be particularly advantageous when the company has a limited budget or when acquiring new equipment is financially infeasible.

2. Performance and Functionality: With a new purchase, companies can obtain the latest technology and advanced features. New devices often offer improved performance and efficiency. However, a well-executed product overhaul can significantly enhance the performance and functionality of older devices, making them nearly equivalent to new ones but at a fraction of the cost.

3. Delivery Times and Availability: Purchasing new industrial electronics may involve longer delivery times, especially if specific customizations or tailor-made solutions are required. In such cases, product overhaul may be the faster option as replacement parts are usually more readily available. This is particularly important when minimizing downtime is crucial to ensuring smooth business operations.

4. Environmental Friendliness and Sustainability: Product overhaul promotes sustainability and environmental protection as it helps reduce electronic waste. By reusing and refurbishing industrial electronic products, companies can make a positive contribution to the environment and fulfill their ecological responsibility.

When is the overhaul of industrial electronics the better choice for CNC, PLC, and robotics?

  • Budget constraints: When the company operates with limited financial resources and still aims to improve the performance of its equipment, product overhaul is the most economical option.

  • Specialized equipment: If the company requires specialized equipment that is not readily available in the market, overhaul may be the only way to extend the lifespan of this equipment.

  • Historical significance: In some cases, the equipment may hold special historical or sentimental significance for the company. Overhaul allows the continued use of this valuable equipment instead of replacing it.

  • Short-term solution: If the equipment temporarily fails and an urgent, quick solution is needed, overhaul can enable rapid reactivation.

Overall, the decision between product overhaul and new purchase depends on various factors, such as budget, equipment requirements, environmental considerations, and time constraints. A well-informed evaluation of these factors will enable companies to choose the best option to efficiently and cost-effectively manage their industrial electronics.

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Can we help?

If you have any questions, we are available to assist you around the clock.

Contact:

24/7 hotline: +49 6181 95404-200
Fax: +49 6181 95404-5
E-mail: info@bvs-electronics.com